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These digital transcripts are meant to share information on process safety practices in order to help improve process safety performance and awareness throughout industry. The goal is to capture and share knowledge that could be used by other companies or sites when developing new process safety practices or improving existing ones. The documents being shared have been used by an industry member, but this does not mean it should be used or that it will produce similar results at any other site. Rather, it is an option to consider when implementing or adjusting programs and practices at a site. ​

BY THEMSELVES, THESE DIGITAL TRANSCRIPTS ARE NOT STANDARDS OR RECOMMENDED PRACTICES. THEY ARE NOT INTENDED TO REPLACE SOUND ENGINEERING JUDGMENT. THEY DO NOT PRECLUDE THE USE OF ALTERNATIVE METHODS THAT COMPLY WITH LEGAL REQUIREMENTS. A SUBJECT MATTER EXPERT SHOULD BE CONSULTED PRIOR TO DETERMINING WHETHER A PRACTICE CAN BE USED IN ANY SPECIFIC SITUATION. 

​

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(2019) Question 2: We have a Selective Hydrogeneration Units (SHU) unit that removes butadiene from the olefin feed to the alkylation unit. What is the typical concentration of hydrogen and light ends in the olefin product leaving the SHU? How do hydrogen and light ends affect alky operations?

THOMAS PORRITT (Chevron U.S.A)
A selective hydrogenation unit or SHU converts diolefins to olefins in a stream before it feeds an alkylation unit.

Below is a basic flow scheme.

Figure Q2 - 1 Selective Hydrogenation Unit Flow Scheme

The typical composition of non-condensable gases and light

Read more

(2019) Question 3: What is your experience with ball valves in feed and make-up gas drier circuits in ISOM Units? What strategies have you adopted for monitoring leaks, regular maintenance and achieving longer run length?

DAVINDER MITTAL (HPCL Mittal Energy)

The gas and liquid dryers perform important task of safeguarding the ISOM catalyst from water vapor and other impurities in the make-up hydrogen and hydrocarbon feed.
The dryer switching valves play an important role of directing the inlet/outlet gas streams

Read more

(2019) Question 4: What are your best practices for controlling caustic strength in an isomerization unit scrubber? How frequently is the caustic refreshed?

It is quite important to optimize PERC injection in feed as guided by technology supplier as otherwise the HCl concentration in off gas can go too high (normal range 1500 - 2500 ppm). This will lead to rapid depletion of caustic strength due to neutralization effect, thereby requiring frequent fresh caustic make-up.
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(2019) Question 5: How will Tier 3 rules impact gasoline-producing units at your facility?

ABIGAIL SLATER (HollyFrontier)
The Tier 3 gasoline regulation partially took effect in 2017 and will be fully implemented in 2020. The Tier 3 gasoline regulation has impacted the refining industry in a myriad of ways as refiners reduce sulfur further. These impacts will be similar to most refineries

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(2019) Question 6: What is your main blending limit for gasoline for both summer and winter specs?

ABIGAIL SLATER (HollyFrontier)
Gasoline blending specifications are vast and different in various geographical areas. The common blending limit that taxes both summer and winter specifications are volatility specifications. Depending on the gasoline blend, Reid Vapor Pressure (RVP), Total vapor over

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Question 7: What are your typical precious metal recoveries from reforming catalysts? What factors impact this?

BILL KOSTKA (AXENS NORTH AMERICA)
Reported platinum recoveries from reforming catalyst following commercial utilization have typically ranged between 90 and 100 wt% and have rarely been less than 80 wt%.  The magnitude of this range is both frustrating and at least somewhat explainable.

How one

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(2012) Question 69: How do you detect that amine salts are forming and causing corrosion, either in the fractionator or other locations ahead of the water dew point? What are chemical and operational strategies for mitigation?

We have the chemical service vendor perform routine calculations for ammonia and/or amine salt points. We typically monitor the water dew point ourselves. The amine salt point is to be differentiated from the ammonia chloride salt point. Depending on the amine, a salt point can be higher, and often is.
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(2012) Question 70: What are your experiences with processing oil sludge in the delayed coker?

One of our delayed cokers does process crude rag layer draw, wastewater sludge, and oily water. I think they primarily process the crude rag layer, however. What we do here is introduce the sludge after we have steamed the coke bed and established the quench water flow. We then temporarily remove the quench water to allow the sludge injection, and then we maintain a minimum temperature – I think it is around 600°F – to ensure that no oil accumulates in the cutting water.
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(2012) Question 71: Is there any test method for performance evaluation of silicon-based antifoam agent used in coker?

Don mentioned the ASTM test procedure. It may also be beneficial to conduct elemental silicon loading. Silicone is a known molecule: dimethylpolysiloxane. The amount of elemental silicon introduced into the drum over a period of time can be tracked and compared with silicon in the distillate. Generally, the biggest step change to silicon loading is improving the chemical feed system.
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(2012) Question 72: What are Best Practices for steam rates in cokers, heater velocity steam, valve purge steam, and drum steam out? Do newer, double-fired heater designs use less steam?

Sim Romero with KBC, who is sitting in the audience, will be conducting Coking 101 and will cover these topics. Since I am repeating Sim’s responses, I will summarize the answers.
Read more

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