The refining and petrochemical manufacturing industries are committed to protecting the health and safety of our workers, contractors, and neighbors, as well as the environment in which we operate. Our members continuously look for opportunities to enhance safety and recognize that an effective means to improve process safety performance is to learn from each other. 

A process safety performance indicators program provides useful information for driving improvement.  The program, when acted upon, contributes to reducing risks of major hazards by identifying the underlying causes and taking action to prevent recurrence. 

A Tier 1 process safety event is defined by ANSI/API RP 754, Process Safety Performance Indicators for the Refining and Petrochemical Industries. This standard is available to the public in a read-only format on the American Petroleum Institute website: http://publications.api.org/    

The nature of the data that statistically are considered rare events, such as serious injuries or fatalities, means that year-to-year comparisons are not a statistically significant indicator of real change and can lead to premature conclusions.

The ability to draw an accurate conclusion, especially when looking at individual companies, is best accomplished by observing statistics over a longer period of time to help mitigate the effects of possible outliers.  

  2011 2012 2013 2014 2015 2016 2017 2018
REFINING Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate
Tier 1 PSE 225 0.1553 156 0.0995 147 0.0947 152 0.0925 164 0.1038 102 0.0627 116 0.0761 93 0.0570
5 Year Average Tier 1 PSE N/A N/A N/A N/A N/A N/A N/A N/A 168.8 0.1091 144.2 0.0906 136.2 0.0859 125.4 0.0784
PETROCHEMICAL Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate
Tier 1 PSE 68 0.117 72 0.0944 79 0.0995 78 0.0851 80 0.0931 66 0.0625 92 0.0750 86 0.0758
5 Year Average Tier 1 PSE N/A N/A N/A N/A N/A N/A N/A N/A 75.4 0.0978 75 0.0869 79 0.0830 80.4 0.0783
 
  2011 2012 2013 2014 2015 2016 2017 2018
TIER 1 RF PC RF PC RF PC RF PC RF PC RF PC RF PC RF PC
No. of Facilities 105 98 105 116 113 123 110 121 106 110 101 118 103 187 101 172
No. of Companies Participating 32 25 35 27 42 29 35 24 34 24 34 22 32 21 30 19
No. of PSEs reported 225 68 156 72 147 79 152 78 164 80 102 66 116 92 93 86
% of Total US Operable Refining Capacity 92% N/A 97.60% N/A 96.40% N/A 97% N/A 95% N/A 95% N/A 95% N/A; 93.30% N/A;
 
  2011 2012 2013 2014 2015 2016 2017 2018
Refining - Total Work Hours Reported 289,799,714 313,688,199 310,593,521 328,538,683 316,079,027 325,561,000 304,863,736 326,445,726
 
Petrochemical -Total Work Hours Reported 116,269,521 152,486,491 158,726,734 183,386,669 171,819,907 211,144,143 245,406,433 226,876,005
  2019 2020 2021 2022 2023 2024 2025  
REFINING Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate
Tier 1 PSE 102 0.0608 85 0.0612 96 0.0768 92 0.0682 85 0.0603 90 0.0654 77 0.0589    
5 Year Average Tier 1 PSE 115 0.0721 99 0.0636 98 0.0664 94 0.0648 92 0.0655 90 0.0664 88 0.0659    
PETROCHEMICAL Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate Count Rate
Tier 1 PSE 71 0.0650 64 0.0627 81 0.0741 72 0.0672 48 0.0491 43 0.0465 35 0.0408    
5 Year Average Tier 1 PSE 79 0.0743 76 0.0682 79 0.0705 75 0.0690 637 0.0636 62 0.0599 56 0.0555    
 
  2019 2020 2021 2022 2023 2024 2025  
TIER 1 RF PC RF PC RF PC RF PC RF PC RF PC RF PC    
No. of Facilities 99 150 101 157 96 148 95 144 97 129 94 125 93 117    
No. of Companies Participating 28 20 29 22 28 21 28 21 30 18 27 19 25 22    
No. of PSEs reported 102 71 85 64 96 81 92 72 85 48 90 43 77 35    
% of Total US Operable Refining Capacity 93% N/A 93% N/A 94% N/A 93% N/A 95% N/A 95% N/A 94% N/A    
 
  2019 2020 2021 2022 2023 2024 2025  
Refining - Total Work Hours Reported 335,422,660 277,645,566 249,961,928 269,707,893 281,778,063 275,432,251 261,634,969  
 
Petrochemical -Total Work Hours Reported 218,564,930 204,233,420 218,577,663 214,184,140 195,326,727 184,867,230 171,653,953