Monday October 14, 2024
07:00 AM - 02:00 PM
Arrive early to the 2024 AFPM Summit and join us at the Heroes Charity Golf Tournament and Clay Shoot. Events include a welcome dinner on Sunday, October 13, and the Heroes Charity Golf Tournament and Clay Shoot on Monday, October 14. Proceeds will benefit the Heroes Charity Foundation, which supports charities that champion initiatives that improve the lives of veterans, children and the families who support them.

Join a fun event and network with colleagues and clients. Click to learn more.

12:00 PM - 07:00 PM
Registration
02:00 PM - 04:00 PM
04:00 PM - 05:00 PM
Emerging Leaders
Emerging Leaders


05:00 PM - 07:00 PM
Sponsored by Crystaphase
Tuesday October 15, 2024
07:00 AM - 08:00 AM
Breakfast in the HUB
07:00 AM - 06:00 PM
Registration
08:00 AM - 08:30 AM
Welcome
Chet Thompson, President and CEO, AFPM

Speakers
08:30 AM - 09:30 AM
Speaker: Peter Zeihan, American Geopolitical Analyst
Speakers
09:30 AM - 10:30 AM
Speakers:
John Eichberger, Transportation Energy Institute
Geoff Moody, AFPM

Perspectives on the market development, challenges, and opportunities to better address emissions.
10:30 AM - 10:45 AM
Break in the HUB
10:45 AM - 11:30 AM
Artificial Intelligence
Artificial Intelligence


Facilitator:
Rajan Rathinasabapathy, Phillips 66

Speaker:
Brent Railey, Chevron Phillips Chemical Company LP

Demistifying AI by explaining what it is, how it works without a deep dive, no specifics, discussing use cases.

Come prepared with your AI questions by viewing the pre-session AI 101 webinar.
Lessons Learned
Lessons Learned


Facilitator:
Willis Jernigan, AFPM

Speakers:
Bill Steiner, U.S. Chemical Safety Board

In this session we will discuss in detail the CSB Investigation of the Fatal Naphtha Release and Fire at the BP-Husky Toledo Refinery that occurred on September 20, 2022. This presentation will discuss the lessons learned from the incident and recommendations from the CSB.
Sponsored Content
Sponsored Content


Diamond Sponsor — Axens North America

Speakers:
Mike Mitzner, Axens North America
Sindy Stone, Heurtey Petrochem Solutions
Reliability & Maintenance Bootcamp
Reliability & Maintenance Bootcamp


Speakers:
Bill Clark, Phillips 66
Dean Roberts, Ergon Refining, Inc.

Join us for the first ever Reliability & Maintenance Bootcamp!

This series is designed for new engineers in reliability and maintenance who seek practical technical skills, hands-on experience, and exposure to real-world scenarios.

Stay informed. Register early for the 2025 Reliability & Maintenance Bootcamp Webinar.
11:30 AM - 11:45 AM
Break in the HUB
11:45 AM - 12:30 PM
Artificial Intelligence
Artificial Intelligence


Facilitator:
Adi Punuru, ExxonMobil Corporation

Speakers:
Brent Railey, Chevron Phillips Chemical Company LP

The two most controversial and potentially useful aspects of applied AI reside in Generative AI and Reinforcement Learning. Generative AI has applications in technical training, procedures and guided application development. Reinforcement Learning has applications in nonlinear closed loop optimization. Both areas will be of interest to refinery engineers and managers. This session is an extension of AI 101 which presented a broader view of the areas of application for AI.
Reliability & Maintenance Bootcamp
Reliability & Maintenance Bootcamp


Facilitator:
Bill Clark, Phillips 66

Speakers:
Carlos Acosta, Phillips 66
Abby Esterly, AFPM

Participate in the Bootcamp Technology workshop to explore a simulated potential leak scenario and learn immediate response actions within the initial five minutes. Additionally, discover the benefits of using an acrylic pump to resolve inspection challenges.

This session will help and encourage attendees to:

  • Understand what good looks like

  • Increase knowledge on new technology tools

  • Identify and share good practices

Lessons Learned
Human and Organizational Performance
Lessons Learned


Facilitator:
Wren Mills, Valero Energy Corporation

Speaker:
Ryan Grothe, Chevron Phillips Chemical LP

Attendees will learn about:

  1. HOP is a Leadership Mindset Shift

  2. Meet Leaders where they are at

  3. Using HOP in Incident Investigations is a great way to introduce HOP to an organization and prompt an “Aha” moment for Leaders

Sponsored Content
Sponsored Content


Diamond Sponsor — Refined Technologies, Inc. (R-T-I)

Speaker:
Bailey Allen, Refined Technologies, Inc.
Speakers
12:30 PM - 02:00 PM
AFPM Lounge Content
AFPM Lounge Content


AFPM Lounge: Who is AFPM? Join us!
02:00 PM - 02:45 PM
Sponsored Content
Sponsored Content


Gold Sponsor — Turner Industries Group, LLC

Speaker:
Jonathan Guidry, Turner Industries Group, LLC

Imagine a world where experience gaps vanish and every frontline worker performs like a seasoned pro - it's closer than you think. A seismic shift is reshaping the workforce in our industry, and it's forcing unique solutions to stay ahead of the curve. Learn how this transformation, with the help of technology, is building a resilient workforce capable of consistently high-quality performance, regardless of individual experience.
Speakers
Human Centric Leadership
Human Centric Leadership


Speakers:
Rhasheda Douglas, Principal of Excel in Equity, LLC
Lloyd Freeman, Principal and Owner of Veritas Diversity Solutions, LLC

Sponsored by Solenis
FCC
Lessons Learned, FCC, HF Alkylation


Facilitator:
Ed Rios, Par Pacific

Speakers:
Howard Butler, Phillips 66
Liana Siegel, Marathon Petroleum Corporation

The unique challenges of FCC processing of ASO will be presented. Representatives from P66 and Marathon will present a lessons learned from processing Alky ASO in the FCC. The characteristics of ASO will be presented.
Reliability & Maintenance Bootcamp
Reliability & Maintenance Bootcamp


Facilitator:
Bill Clark, Phillips 66

Speaker:
Larry Webb, Flint Hills Resources, LLC

We will explore scenarios of when things go wrong, delve into PSM regulations, discuss RAGAGEP (Recognized and Generally Accepted Good Engineering Practices), and emphasize the significance of going beyond compliance.

Participants will learn:

  • How to move beyond compliance

  • How to ‘fail safely’

  • How “risk” can be assessed differently – the importance of different points of view

02:45 PM - 03:00 PM
AFPM Lounge Content
AFPM Lounge Content


AFPM Lounge: Get involved! Committee Structure & Participation
03:00 PM - 03:45 PM
Lessons Learned
Lessons Learned


Speaker:
Justin Edson, HF Sinclair
Speakers
Leadership
Leadership


Facilitator:
Wren Mills, Valero Energy Corporation

Speaker:
Ben Manns, ExxonMobil Product Solutions Company
Sponsored Content
Sponsored Content


Gold Sponsor — W. R. Grace & Co.

Speaker:
Gary Cheng, W. R. Grace & Co.
Speakers
Reliability & Maintenance Bootcamp
Reliability & Maintenance Bootcamp


Facilitators:
Jaxson O'Brien, CHS Inc.

Speaker:
Paul Barna, RDI Technologies
Vlad Derkach, Flint Hills Resources, LLC

This Bootcamp Technology session will explore and demonstrate the advantages of utilizing motion amplification in a refinery.

Attendees will learn about:

  1. Enhanced visibility

  2. Non contact measurement

  3. Enhanced safety

  4. Portability

03:45 PM - 04:00 PM
AFPM Lounge Content
AFPM Lounge Content


AFPM Lounge: Immersive Learning Projects Demonstration
04:00 PM - 04:45 PM
Sponsored Content


Gold Sponsor — Baker Hughes

Speaker:
Joel Lack, Baker Hughes
Speakers
Reliability & Maintenance Bootcamp
Reliability & Maintenance Bootcamp


Facilitators:
Bill Clark, Phillips 66
Jimmy Jernigan, LyondellBasell Industries

Speakers:
Brian Batts, Phillips 66
Keneth Marden, Valero Energy Corporation
David Nixon, LyondellBasell Industries
Brian Novicki, Valero Energy Corporation

This panel of reliability, inspection and operational excellence managers will discuss the scope of healthy MI programs.

Attendees will learn:
  • What a good MI program looks like

  • Metrics/KPIs

  • Audit/assessments

  • Barriers to a healthy program

  • Use of technology to improve your program
  • 04:45 PM - 06:15 PM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: Engage with EMPOWER
    06:15 PM - 07:00 PM
    Sponsored by HASC

    AFPM Conference Sponsor
    Wednesday October 16, 2024
    07:00 AM - 08:00 AM
    Breakfast in the HUB
    07:00 AM - 05:00 PM
    Registration
    08:00 AM - 08:45 AM
    Maintenance
    Maintenance


    Facilitator:
    Andy Woods, Chevron Phillips Chemical Company LP

    Speakers:
    Jim Griffin, San Jacinto College
    Ferril Onyett, BrandSafway
    Brian Novicki, Valero Energy Corporation

    Will the energy industry have enough operating and design & construction personnel to operate and maintain existing assets and build and operate the infrastructure planned for the future? How can we address the changing needs of the generation about to enter the workforce? Are companies adopting and implementing advanced technologies to enhance safety, quality, and efficiency on each jobsite?

    The panel, consisting of owners, EPCs, academia, and construction workforce training and development experts, will discuss how we can develop, engage, train and sustain enough personnel to meet the projected energy and infrastructure needs across the country.
    Optimization
    FCC
    Optimization, FCC


    Facilitator:
    Atique Malik, AIControl LLC

    Speakers:
    Darin Foote, CHS Inc.
    Chuck Johnston, Marathon Petroleum Corporation LP
    Vidyashankar Kuppuraj, Marathon Petroleum Corporation
    Johnny Serafin, Phillips 66
    Nic Tognetti, CHS Inc.

    Advanced process control (APC) has been employed in FCC applications for 40 years. Despite the similarities of FCC Technology and APC platforms the success of these applications varies widely. In this session we will discuss common threads that lead to poor outcomes and how to build a successful APC program on a modern FCC.
    HF Alkylation
    Lessons Learned
    HF Alkylation, Lessons Learned


    Speaker:
    Gary Kemeny, PBF Energy Inc.
    Liana Siegel, Marathon Petroleum Company
    Hydroprocessing
    Hydroprocessing


    Facilitator:
    Sergio Robledo, Unicat Catalyst Technologies

    Speakers:
    Adrian Azpilicueta, Nalco Water
    Steve Mayo, Eurecat U.S. Incorporated
    Montri Vichailak, Marathon Petroleum Corporation

    This session will cover the sources, mechanisms, and mitigations of common inorganic poisons of hydroprocessing catalysts. First, we will cover the main types of poisons encountered in hydroprocessing units and their sources. Next the three main poisoning mechanisms will be reviewed along with the severity of poisoning and catalyst mitigations to extend cycle. After that we will consider mitigations upstream of the hydrotreater to extend cycle life. Finally, a refinery case study will be presented demonstrating a process of extending cycle length in a hydrotreater with feedstock poisons.
    Sustainability
    Sustainability


    Facilitator:
    Eric Legare, Chevron U.S.A. Inc.

    Panelists:
    William Bandy, Marathon Petroleum Corporation
    Delbert Grotewold, Veolia Water Technologies & Solutions
    Nathan Jannasch, Chevron U.S.A, Inc.
    Matthew Kawabe, Topsoe, Inc.
    Kamyar Keyvanloo, Phillips 66

    Many new facilities were commissioned recently to produce renewable diesel and SAF from renewable feedstocks to reduce the carbon intensity of transportation fuels while taking advantage of state and federal credits. Operating experience in this technology has been gathered by operators and their suppliers. This session will capture some of that expertise and share it with the audience in a traditional Q&A format. An experienced panel of Renewables experts from Operating and Technology companies will answer member supplied questions on operations, technology, reliability and lessons learned. Those in attendance are sure to gain valuable knowledge on this important topic.
    08:45 AM - 09:00 AM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: Walk the Line Overview
    09:00 AM - 09:45 AM
    Maintenance
    Maintenance


    Facilitator:
    Andy Woods, Chevron Phillips Chemical Company LP

    Speakers:
    Jim Griffin, San Jacinto College
    Ferril Onyett, BrandSafway
    Brian Novicki, Valero Energy Corporation

    Will the energy industry have enough operating and design & construction personnel to operate and maintain existing assets and build and operate the infrastructure planned for the future? How can we address the changing needs of the generation about to enter the workforce? Are companies adopting and implementing advanced technologies to enhance safety, quality, and efficiency on each jobsite?

    The panel, consisting of owners, EPCs, academia, and construction workforce training and development experts, will discuss how we can develop, engage, train and sustain enough personnel to meet the projected energy and infrastructure needs across the country.
    Artificial Intelligence
    Artificial Intelligence


    Facilitator:
    Atique Malik, AIControl LLC

    Speakers:
    Chris Harrison, Marathon Petroleum Corporation

    This session will discuss the project development and workflow, implementation, and application maintenance of an Imubit DLPC that was used to reduce giveaway on drum cycles on a delayed coker unit. The DLPC was successful in reducing the number of cycles in which the target level was not achieved in the fixed cycle time period. This resulted in an overall reduction in the number of barrels given away in each cycle. The application has achieved great acceptance by Operations.

    Participants will:

    • Gain an understanding of the Imubit DLPC application to reduce giveway on Coker Drum cycles

    • Gain an understanding of the workflow for an Imubit DLPC project

    • Gain an understanding of unique challenges and lessons learned from the project


    HF Alkylation
    Mechanical Integrity
    HF Alkylation, Mechanical Integrity


    Facilitator:
    Liana Siegel, Marathon Petroleum Corporation

    Speaker:
    Monica Plowman, Ethos Mechanical Integrity Solutions, LLC
    Sustainability
    FCC
    Sustainability


    Facilitator:
    Eric Legare, Chevron U.S.A. Inc.

    Panelists:
    William Bandy, Marathon Petroleum Corporation
    Delbert Grotewold, Veolia Water Technologies & Solutions
    Nathan Jannasch, Chevron U.S.A, Inc.
    Matthew Kawabe, Topsoe, Inc.
    Kamyar Keyvanloo, Phillips 66

    Many new facilities were commissioned recently to produce renewable diesel and SAF from renewable feedstocks to reduce the carbon intensity of transportation fuels while taking advantage of state and federal credits. Operating experience in this technology has been gathered by operators and their suppliers. This session will capture some of that expertise and share it with the audience in a traditional Q&A format. An experienced panel of Renewables experts from Operating and Technology companies will answer member supplied questions on operations, technology, reliability and lessons learned. Those in attendance are sure to gain valuable knowledge on this important topic.
    09:45 AM - 10:00 AM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: FCC Process Safety Regional Workshops
    10:00 AM - 10:45 AM
    Crude
    Crude


    Facilitator:
    Sam Lordo, Becht

    Speaker:
    Graylon Williams, Nalco Water

    Refineries have increased focus on processing unfamiliar opportunity crude oils to improve profitability. However, the introduction of these new crude slates brings uncertainties that can impact refinery operations. One major challenge is crude incompatibility due to asphaltene instability, which affects desalters, emulsion stability, preheat trains and furnace fouling.

    For decades, the industry has recognized the importance of tracking asphaltene stability. Suppliers and refineries employ diverse equipment to assess feeds stability including benchtop microscopy and titration equipment. Unfortunately, those methods can require time-consuming offsite laboratory testing.

    Now, utilizing a portable, handheld near-infrared (NIR) analyzer, crude oil tanks and other refinery feeds can be assessed for stability and blending suitability with near instantaneous results. NIR spectra from crude oil samples are collected and compared against a database of crudes and crude unit feeds with known asphaltene stability parameters. Asphaltene stability parameters are modeled and reported with a stability assessment.

    In the presentation, we will delve into the fundamentals of these available tools, showcasing real-world case studies where they have been successfully applied for crude blends and crude pretreatment to improve and optimize desalter operations and crude preheat train fouling.
    Hydroprocessing
    Hydroprocessing


    Facilitator:
    Oscar Brown, Valero Energy Corporation

    1. Case Study: Boosting Hydrocracking Performance with Celestia™ Catalyst to Double Run Length and Enable Cold-Flow Improvement with MIDW
    Presenters:
    Christy Anderson, Ketjen Corporation
    Mitchel Loescher , ExxonMobil Corporation

    2. High throughput testing enables tailored, optimized, and confident catalyst selection for CITGO's Unicracker
    Presenters:
    Carmen Angelini, CITGO Petroleum Corporation
    Ioan-Teodor Trotus, hte GmbH
    Artificial Intelligence
    Advanced Process Controls
    Artificial Intelligence, Advanced Process Controls


    Facilitator:
    Atique Malik, AIControl LLC

    Speaker:
    Yangdong Pan, Delek US
    Toni Adetayo, Imubit, Inc.

    Multi-unit optimization has long been a complex issue in the oil and gas industry. Despite efforts using first-principle models or empirical approaches, challenges persist. However, the emergence of machine learning and AI technologies offers an alternative solution. In particular, AI-based process control technology has shown promise for multi-unit optimization. This session will delve into an example using a distillate system optimizer to understand how these AI models address large-scale optimization challenges and how parent and child models collaborate.

    Participants will learn:

    • The strength of the technology and its high flexibility of handling core issues

    • How the technology deals with the availability of individual units, and cooperates with unit controllers from other advanced control technologies

    • How to sustain the technology’s performance and benefits

    • A site-wide AI adoption strategy


    HF Alkylation
    HF Alkylation


    Facilitator:
    Liana Siegel, Marathon Petroleum Company

    Speakers:
    Jatin Shah, BakerRisk
    Maintenance
    Maintenance


    Facilitator:
    Gerard Celestine, Motiva Enterprises, LLC

    Speakers:
    Tieraney Celestine, Motiva Enterprises, LLC
    Andrew Martindale, Motiva Enterprises, LLC
    David Midkiff, Motiva Enterprises, LLC

    This session will discuss the evolution and ability of a successful materials management system that prepares for events at a time when rising material, labor costs and availability is due to inflation and supply chain interruptions.
    Sustainability
    FCC
    Sustainability, FCC


    Facilitators:
    Cliff Avery, Ketjen Corpotation
    CJ Farley, TPM Solutions

    1. Commercial Results of 100% Vegetable Oil Processing in an FCCU
    Speaker: Andrea de Rezende Pinho, Petróleo Brasileiro S/A - PETROBRAS

    In 2023, Petrobras and the Riograndense Refinery (RPR) successfully processed 100% vegetable oil in a Fluid Catalytic Cracking (FCC) Unit. Petrobras' technology is based on three pillars: i) triglycerides, such as soybean oil used in the commercial test, ii) ReNewFCC line catalyst and iii) unique operating conditions compared to conventional FCCUs. Biogenic products such as renewable aromatic hydrocarbons (BTX - benzene, toluene and xylene), renewable LPG, and renewable propylene were produced during the commercial trial. Commercial yields, quality of the products, operational challenges and technical adaptations for the trial will be presented.

    2. U.S. HEFA Co-processing – Past, Present, and Future Projects
    Speaker: Eamon Cullinane, Turner, Mason & Company

    HEFA co-processing at U.S. oil refineries has historically not seen the same success as standalone RD/SAF refinery conversions. So why has co-processing in the U.S. been limited in the past and why might we see more of it in the future? We will explore historical production levels of co-processing, economics vs standalone RD/SAF facilities, the regulatory landscape and credit incentives (RINs, BTC, CFPC/45Z, CA LCFS, etc.) driving these economics, and future prospects of co-processing in the U.S.
    10:45 AM - 11:00 AM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: Emerging Leaders Networking
    11:00 AM - 11:45 AM
    Abnormal Situation Management
    Abnormal Situation Management


    Facilitator:
    Alyssa Parks, PEMEX Deer Park

    Panel:
    John Durnin, Marathon Petroleum Corporation
    Steve Gill, HF Sinclair
    Yangdong Pan, Delek US
    Patrick Robinson, PBF Energy Inc.

    Operation of a complex refinery process involves keeping the process within varous types of limits. These include safe operating limits, integrity operating windows, machine protection or other reliability limits, and product quality limits. This diverse background panel session from process controls and process safety management explores how to effectively identify these parameters and keep the limits in front of operators using instrumented shutdowns, alarm systems, and other monitoring and alerting software.
    HF Alkylation
    HF Alkylation


    Facilitator:
    Kurt Detrick, Honeywell UOP

    Speaker:
    Jon Keuler, Honeywell UOP

    This session will discuss some process hazards found in HF Alkylation units, and how shutdown systems are used to address these hazards.
    FCC
    Reliability
    FCC, Reliability


    Facilitator:
    Steve Shimoda, Technip Energies

    Speakers:
    Dan Harbs, Veolia Water Technologies and Solutions
    Kevin Harkness, Monroe Energy, LLC

    Case studies will be presented highlighting different fouling mechanisms, the impact of fouling on bottoms circuit equipment and MF operation, and methods to mitigate fouling and clean-up the circuit for improved operation.
    Mechanical Integrity
    Mechanical Integrity


    Facilitators:
    Lance Cox, Nalco Water
    Dean Roberts, Ergon Refining, Inc

    Speaker:
    Raúl Romero, Nalco Water

    In this session we will discuss different aspects related to the design, operation, troubleshooting and maintenance of different wash water systems operating in different units of a refinery. Since it is a critical application from the reliability point of view, different practices and criteria are applied based on experience.
    Walk the Line
    Walk the Line


    Speakers:
    Audra Higgins, Phillips 66
    Kacey Lopez, Phillips 66
    Russell Thompson, Phillips 66

    Hear from front line Maintenance and Operations personnel from the Sweeny Refinery as they discuss Walk-the-Line, how supervisor engagement enhances the ability of front-line employees to perform hazard assessments and taking your safety into your own hands. They will highlight tools that have improved their Hazard Identification and Mitigation, leading to three consecutive AFPM DSA Awards.

    Attendees will learn:

    1. What walk the line actually means.

    2. Importance of Supervision in influencing proper hazard assessments.

    3. Protect Yourself, trust but verify.

    11:45 AM - 01:15 PM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: Q&A Transcript Database Demonstration
    01:15 PM - 02:00 PM
    FCC
    FCC


    Facilitator:
    Stephen Jewell, KBR

    Speakers:
    Samantha Boyle, Marathon Petroleum Corporation
    Nik Larsen, Marathon Petroleum Corporation
    Patrick McSorley, Ketjen Corporation
    Grant Severyn, BASF Corporation

    1. Maximizing Butylene Yields Through Catalyst Design

    2. Evaluating Complex Operational Changes via Modeling and Testing


    In this presentation, we will detail the close collaboration between Marathon Petroleum Corporation (MPC) and BASF to introduce a new catalyst technology to meet the market demand for butylenes yield and selectivity and high-octane gasoline, from development, evaluation, commercialization, to deployment of the new technology. These commercial trial results are the next step forward for LPG olefins maximization and selectivity, demonstrating significant economic value across a wide range of unit configurations and constraints for a refiner continually striving to be at the forefront of FCC catalyst technology.

    Training
    Training


    Speakers:
    Vickie Bradford, Marathon Petroleum Corporation
    Timothy Chappell, ExxonMobil Corporation
    Dr. Richard Hannah, Health and Safety Council
    Jay Turner, Flint Hills Resources, LLC
    Tyler Veenstra, Marathon Petroleum Corporation

    Interactive, immersive, virtual simulations that allow learners the opportunity to fail in a safe environment, develop a more robust mental framework and provide deeper understanding around Winterization and the First 5 Minutes of an emergency situation.
    Mechanical Integrity
    Lessons Learned
    Mechanical Integrity, Lessons Learned


    Facilitator:
    Gerard Celestine, Motiva Enterprises, LLC

    Speakers:
    Carlos Diaz, Motiva Enterprises, LLC
    Sterling Gregg, Motiva Enterprises, LLC

    Learn from an incident where a sand blast pot was opened under pressure. We will discuss how the site was effected by this incident and how Motiva partnered with onsite contractors to create an onboarding document and video to ensure this type of incident is not repeated.
    Sustainability
    Sustainability


    Speakers:
    Dr. Calvin Mukarakate, National Renewable Energy Laboratory (NREL)
    Juan Sacoto, S&P Global
    Optimization
    Abnormal Situation Management
    Optimization, Abnormal Situation Management


    Facilitator:
    Tim Olsen, Emerson Automation Solutions

    Speakers:
    Jerry Isch, Marathon Petroleum Corporation
    Dave Lee, User Centered Design Services Inc.
    Christi Mezzic, Emerson Automation Solutions
    Johnny Serafin, Phillips 66

    This is a panel session follow-on based on the recent AFPM webinar by Phillips 66 Bayway that discussed HMI and alarming enhancements during a control room modernization project. Key components discussed in the webinar were alarm rationalization and the development of HMI graphics based on human-centered design principles with the goal to improve safe reliable operation at the facility. Key design considerations come from industry standards and good shared practices, along with valuable input from key stakeholders across departments. This panel session will also discuss operator development to improve situation awareness as part of a control room modernization.

    Come prepared with your questions by viewing the pre-session.
    Gasoline Processes
    Gasoline Processes


    Speakers:
    Thomas Porritt, Chevron USA Inc.
    Russ Wiltse, Valero Energy Corporation
    Wayne Woodard, Valero Energy Corporation
    02:00 PM - 02:15 PM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: Safety Portal Demonstration
    02:15 PM - 03:00 PM
    Mechanical Integrity
    Mechanical Integrity


    Facilitators:
    Bill Clark, Phillips 66
    Mike Tremblay, Chevron Phillips Chemical Company LP

    Speakers:
    Nagappan Muthiah, Phillips 66

    This presentation will show how Phillips 66 was able to define a strategy to benefit from the digitalization of their Safety Instrumented Systems (SIS) information. After multiple attempts, it became evident that using a single tool or solution for the entire safety lifecycle was too challenging because of the established work processes and existing tools. Instead, we identified solutions that connected data between the tools and then leveraged the benefits of digital data to provide useful insights.
    Crude
    Coking
    Crude, Coking


    Facilitators:
    Chris McDowell, Becht
    Steve Williams, Marathon Petroleum Corporation


    • Isolation of Hot Oil Circuits
      Speaker: Hector Gamboa-Arizpe, CITGO Petroleum Corporation

    • Crude Feed Contaminants
      Speaker: Steve Williams, Marathon Petroleum Corporation

    • Pyrophorics on Turnaround
      Speaker: Raúl Romero, Ecolab, Ecolab



    Reliability
    FCC, Reliability


    Facilitators:
    Todd Hochheiser, Johnson Matthey
    Bill Wilson, TPM Solutions

    Speakers:
    Matt Berens, ECI
    Peter Blaser, CPFD LLC
    Tiffany Clark, Marathon Petroleum Corporation
    CJ Farley, TPM Solutions
    Robert Mongomery, Chevron U.S.A. Inc.

    Proactively Managing FCC Reliability and Performance: Two Refinery Case Studies

    1. Controlling Erosion in teh FCCU: Classification and Engineered Porperty Control of FCC Catalysts and Additives
    Presenters: Tiffany Clark, Marathon Petroleum; CJ Farley TPM Solutions; Matt Berens, ECI

    2. Chevron Pascagoula FCC Regenrator Optimization Modeling
    Presenters: Peter Blaser, CPFD LLC; Robert Mongomery, Chevron USA

    Two FCC case studies will be presented where fundamental modeling and the implementation of the model outputs were used to improve FCC reliability and performance. Marathon Galveston Bay utilized catalyst and additive classification and property control to reduce erosion and catalyst losses. Chevron Pascagoula applied computational particle fluid dynamics to propose and implement regenerator changes to improve catalyst retention and combustion kinetics. In this session, study details and the resulting FCC benefits are reviewed.
    Gasoline Processes
    Safety
    Reliability
    Gasoline Processes, Safety, Reliability


    Speakers:
    Rhett Finch, Marathon Petroleum Corporation
    Matt Hutchinson, Axens North America
    Heidi Fraser, Honeywell UOP
    Thomas Porritt, Chevron USA Inc.
    Alex Sabitov, Phillips 66
    Russ Wiltse, Valero Energy Corporation

    Panel of operating company SMEs and technology licensors will discuss several topics on safety and reliability of Reforming and Isom process units and will be ready to address additional questions from the audience.
    Emerging Leaders
    Emerging Leaders


    Facilitators:
    Liz Manning, Cheniere Energy
    Daniel McGraw, Marathon Petroleum Corporation

    Speakers:
    Breanna Busker, Refined Technologies/ReNu Technologies
    Alisha Deshpande, Chevron U.S.A. Inc.
    Matt Holub, LyondellBasell Industries


    Join us for an engaging panel discussion featuring three accomplished leaders with unique career trajectories. In the first session, we’ll explore strategies to maximize your impact in your current role. The second session will delve into the art of career decision-making, emphasizing that there’s no one-size-fits-all path. Our panelists will share their personal stories and experiences, and we invite attendees to contribute their own insights.
    Sustainability
    Sustainability


    Facilitator:
    Karen Green, Marathon Petroleum Corporation

    Speakers:
    Omar Ahmed, P.E. DEPCOM Power
    Stan Carp, CITGO Petroleum Corporation
    Jake Reint, Flint Hills Resources, LLC
    03:00 PM - 03:15 PM
    AFPM Lounge Content
    AFPM Lounge Content


    AFPM Lounge: Engage with Women in Industry
    03:15 PM - 04:00 PM
    Gasoline Processes
    Gasoline Processes


    Facilitator:
    Russell Wiltse, Valero Energy Corporation

    Speakers:
    James Kleiss, Becht
    Chris Watson, Chevron USA Inc.
    FCC
    FCC


    Facilitator:
    Mike Federspiel, Valero Energy Corporation

    Speakers:
    Bryan Dinkel, Marathon Petroleum Corporation
    Afton Ferry, Phillips 66
    Ziad Jawad, Phillips 66
    Rob Montgomery, Chevron U.S.A. Inc.

    Industry subject matter experts will host a panel discussion centered on Reactor Isolation Valves. The panel will focus on justification and design concerns, operational headaches and optimized use of RIV’s; a Q&A session will follow, so bring your questions. FCC operators, technical support and safety personnel would benefit from this Panel discussion, as would anyone who is interested in pursuing a reactor isolation valve installation.
    Mechanical Integrity
    Mechanical Integrity, Fired Heater


    Facilitator:
    Dean Roberts, Ergon Refining, Inc.

    Speaker:
    Andrew Craig, Great Southern Technologies

    In this session, GST’s will show how they worked with Ergon in order to avoid some of the pitfalls encountered while designing or troubleshooting new or existing fired heaters. The session will provide means to increase operability and reliability of fired heater systems. GST will also present their patented innovative technology that creates flameless combustion at radiant flux rates and flue gas temperatures common to refinery process heaters. GST’s new technology also meets the industry's stringent requirements for environmental, safety, reliability, operability, and maintainability. This session will also present the benefits of having cooler and more controlled combustion and offer technological solutions, thus providing a peak into GST’s most recent advancements in heater technology. Their latest advancements affords a much improved controllability for units that require a large range of operation.
    Hydroprocessing
    Hydroprocessing


    Facilitators:
    Paul Zimmerman, Honeywell UOP
    Joe Slaughter, Chevron U.S.A. Inc.

    Speakers:
    Joe Slaughter, Chevron U.S.A. Inc.
    Doug Weerts, Honeywell UOP

    This will be an interactive discussion to help prepare for a Process Hazard Analysis in a hydroprocessing unit.

    • What are the requirements and experience levels for PHA participants.

    • Why you should use the Incident database and how to use it.

    • Why the same scenarios can be ranked differently during PHAs.

    • Why the Risk Matrix is important and how it effects the PHA.

    Sustainability
    Sustainability


    Facilitator:
    Dan Harbs, Veolia Water Technologies & Solutions

    Speakers:
    Benoit Guerin, Veolia North America
    Jamal Y. Shamas, Marathon Petroleum Corporation

    Our expert panelists Jamal Shamas of Marathon Petroleum and Benoit Guerin of Veolia North America are going to give technical presentations on issues experienced with the management of the wastewater generated by renewable fuels pretreatment units. This will include recent experiences, and successful solutions implemented to address these challenges. We want to encourage attendees to please come with questions as we will have an audience Question and Answer session at the end.
    04:00 PM - 04:15 PM
    Break in the HUB
    04:15 PM - 05:15 PM
    05:15 PM - 06:00 PM
    Sponsored by Ketjen Corporation

    All Welcome
    Thursday October 17, 2024
    08:00 AM - 09:00 AM
    Breakfast in the HUB
    08:00 AM - 12:00 PM
    Registration
    09:00 AM - 09:45 AM
    Digital Transformation
    Digital Transformation


    Facilitator:
    Bruce Taylor, FurtherTec

    Speaker:
    Moiz Sultan, Parkland Refining (B.C.) Ltd.

    A case study of Parkland Refining’s transformation of their crude supply, scheduling and refinery demands across their supply system involving Edmonton tanks, transmountain pipeline, transmountain outlets and the refinery. This digitalization initiative allowed Parkland to have improved visibility on the full supply chain with different teams contributing to each aspect where Traders manage supply, schedulers manage pipeline movements, and the Refinery owns the demands.
    Hydroprocessing
    Maintenance
    Reliability
    Hydroprocessing


    Facilitator:
    Matt Correnti, Chevron U.S.A. Inc.

    Speakers:
    Matt Correnti, Chevron USA Inc.
    Matt Jones, Chevron U.S.A. Inc.
    Jordan Palka, Chevron USA Inc.

    Using Risk Based Inspection (RBI) as part of the unit asset strategy allows for optimized intervals for fixed equipment inspection and turnaround cycles. This opportunity must be balanced against both compliance and economic drivers to ensure the full financial benefits are realized. This session summarizes Hydroprocessing-specific damage mechanisms, lessons learned, and key equipment evaluations that should be considered when extending inspection and maintenance intervals.
    Gasoline Processes
    Gasoline Processes


    Facilitator:
    Wayne Woodard, Valero Energy Corporation

    Speakers:
    Sidra Roman, Axens North America
    Wayne Woodard, Valero Energy Corporation

    Review of good practices for NHT pressure drop control, reactor hemispherical head opportunities and issues, silicon control and NHT record run case studies.
    Turnaround
    Turnaround


    Facilitator:
    Andrew Jakubowski, Flint Hills Resources, LLC

    Panel:
    Mike Dehart, Valero Energy Corporation
    Eric Lindholm, Flint Hills Resources, LLC
    Casey Long, Flint Hills Resources, LLC
    Jimmy Mendler, Chevron Phillips Chemical Company LP

    The panel will discuss how to develop a quality turnaround worklist to optimize turnaround and maintenance work.

    Attendees will learn:

    1. How to use the RBWS to screen individual items.

    2. The use of data driven decision making.

    3. Utilization of the right software.


    09:45 AM - 10:00 AM
    Break in the HUB
    10:00 AM - 10:45 AM
    Digital Transformation
    Digital Transformation


    Facilitator:
    Bruce Taylor, FurtherTec

    Panel:
    Aishwariy Baheti, Bharat Petroleum Corporation Limited
    Leandro Martins, Petrobras
    Christian McDermott, Voovio Technologies
    Wade Smith, Emerson Automation Solutions

    A set of case studies are presented by operating companies that discuss Connected Worker initiatives as a vital component of the factory of the future, enabling their organizations to address the challenges of modern manufacturing while reaping the benefits of improved productivity, safety, and efficiency. The Connected Worker, also known as the augmented worker, is seamlessly immersed in their surroundings in an operating facility by the use of a suite of highly advanced digital tool to assist in performing their daily tasks more effectively. Panelists will present their approaches to enabling the Connected Worker in their environment along with what was learned, and benefits achieved.
    FCC
    FCC


    Facilitator:
    Tiffany Clark, Marathon Petroleum Corporation

    Speakers:
    Derek Froehle, Honeywell UOP
    David Hunt, W. R. Grace & Co.

    This session will review FCC process safety and catalyst level monitoring fundamentals through case study discussions. The first will describe how adverse weather conditions can result in abnormal FCC operation, potential safety incidents, and how utilizing available resources is key in incident prevention. The second will cover fluidization fundamentals including how to calculate the physical bed level and conclude with a troubleshooting case study with inconsistent reactor levels and disappearing regenerator level.
    Turnaround
    Turnaround


    Facilitator:
    Andrew Jakubowski, Flint Hills Resources, LLC

    Speaker:
    Jimmy Mendler, Chevron Phillips Chemical Company LP

    Panel will discuss key practices crucial to any successful project.
    Fired Heater
    Coking, Fired Heater


    Facilitator: Sam Lordo, Becht

    Speakers:
    Belal Hassoun, Becht
    Frank Liu, Becht

    Crude, Vacuum and Coker heaters can be considered the hearts of their respective process units. Monitoring the accumulation of internal tube fouling is important and challenging. This discussion will cover good practices applied to monitor fouling prone heaters with the intent to safely and reliably maximize equipment value generation and efficiency. Topics will include tube skin thermocouples, infrared thermography, Goldcup contact pyrometry and how these measurement tools can be utilized for pulse checks of the system. Key turnaround checklist items for heaters will also be discussed.
    10:00 AM - 11:00 AM
    Gasoline Processes
    Fired Heater
    Gasoline Processes


    Facilitator:
    Matt Hutchinson, Axens North America

    Moderator:
    Joong Yang, Chevron U.S.A. Inc.

    Panel:
    Amit Gupta, Heurtey Petrochem Solutions
    Bill McLaughlin, ExxonMobil Product Solutions Company
    Ethan Spielvogel, Marathon Petroleum Corp.
    Randy Stier, Valero Energy Corporation
    Vivek Sundaram, LyondellBassel Industries

    We are producing petroleum products in the current environment in which emissions reduction is demanded amidst rising consumer demand. The panel discussion will focus on safe operation and optimization of process fired heaters, including limitations with existing technologies to reduce emissions, and challenges with emerging technologies, e.g., hydrogen firing and electrification.
    10:45 AM - 11:00 AM
    Break in the HUB
    11:00 AM - 12:00 PM
    Turnaround
    Turnaround


    Facilitators:
    Andrew Jakubowski, Flint Hills Resources, LLC
    Michael Menosky, Monroe Energy LLC

    Speakers:
    Kevin Harkness, Monroe Energy, LLC
    Piotr Majcher, Monroe Energy, LLC
    Drake Wilson, Monroe Energy, LLC

    This session will highlight Monroe Energy, a small northeast refinery, and their journey toward replacing one of their oldest and most prolific processing assets: the Fluid Catalytic Cracking (FCC) Reactor. The presenters will provide an overview of the project conception, engineering, fabrication, logistics, installation, and post start-up operation. A key focus will be the discussion of challenges and successes from the construction phase of the project, as well as lessons learned for future events.
    Coking
    Coking


    Facilitator:
    Sylvain Fontaine, Veolia Water Technologies & Solutions

    Speakers:
    Javier Gonzalez, Veolia Water Technologies & Solutions
    Scott Lienemann, CHS Inc.
    Gasoline Processes
    Gasoline Processes


    Facilitator:
    Matt Hutchinson, Axens North America

    Moderator:
    Joong Yang, Chevron U.S.A. Inc.

    Panel:
    Amit Gupta, Heurtey Petrochem Solutions
    Bill McLaughlin, ExxonMobil Product Solutions Company
    Ethan Spielvogel, Marathon Petroleum Corp.
    Randy Stier, Valero Energy Corporation
    Vivek Sundaram, LyondellBassel Industries

    We are producing petroleum products in the current environment in which emissions reduction is demanded amidst rising consumer demand. The panel discussion will focus on safe operation and optimization of process fired heaters, including limitations with existing technologies to reduce emissions, and challenges with emerging technologies, e.g., hydrogen firing and electrification.
    Artificial Intelligence
    Safety
    Artificial Intelligence, Safety


    Facilitator:
    Atique Malik, AIControl LLC

    Speakers:
    Brian McClure, Marathon Petroleum Corporation
    Emily Stewart, Marathon Petroleum Corporation

    Discussion of the basics of good data collection, appropriate methods for filtering data, database requirements and the supporting infrastructure for possible Machine Learning applications.

    Come prepared with your questions by viewing the pre-session webinar recording.