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These digital transcripts are meant to share information on process safety practices in order to help improve process safety performance and awareness throughout industry. The goal is to capture and share knowledge that could be used by other companies or sites when developing new process safety practices or improving existing ones. The documents being shared have been used by an industry member, but this does not mean it should be used or that it will produce similar results at any other site. Rather, it is an option to consider when implementing or adjusting programs and practices at a site. ​

BY THEMSELVES, THESE DIGITAL TRANSCRIPTS ARE NOT STANDARDS OR RECOMMENDED PRACTICES. THEY ARE NOT INTENDED TO REPLACE SOUND ENGINEERING JUDGMENT. THEY DO NOT PRECLUDE THE USE OF ALTERNATIVE METHODS THAT COMPLY WITH LEGAL REQUIREMENTS. A SUBJECT MATTER EXPERT SHOULD BE CONSULTED PRIOR TO DETERMINING WHETHER A PRACTICE CAN BE USED IN ANY SPECIFIC SITUATION. 

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(2010) Question 61: In your experience, what is the effect of crude oil compatibility on crude unit preheat exchanger fouling? Are there any correlations used to predict fouling?

Since there are only isolated instances of fouling in the “cold train” exchangers prior to the desalter(s), we will assume this question is directed more towards the “hot train” exchangers.
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(2010) Question 62: What are the refiners experiences using static mixers in place of, or in conjunction with, traditional mixing valves at the desalter?

Years ago, many refiners installed static mixers in desalters, as opposed to traditional mix valves, to improve contacting of water and oil at a lower pressure drop. In theory, this was a good idea, but in practice it has not worked well.
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(2010) Question 63: Certain crudes are treated with H2S scavenger to meet a 10 ppm or less specification in the vapor space. In your experience, what is the disposition of the reacted and unreacted scavenger additive through the crude unit? Will this product and/or associated byproducts create corrosion or product quality issues in the crude unit or downstream units?

The majority of H2S scavengers used today are water-soluble, cyclic amines which can quickly react with H2S, forming a water-soluble reaction product. However, these amine-based scavengers are not without potential problems. As formulated, these scavengers often contain un-reacted amines.
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