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These digital transcripts are meant to share information on process safety practices in order to help improve process safety performance and awareness throughout industry. The goal is to capture and share knowledge that could be used by other companies or sites when developing new process safety practices or improving existing ones. The documents being shared have been used by an industry member, but this does not mean it should be used or that it will produce similar results at any other site. Rather, it is an option to consider when implementing or adjusting programs and practices at a site. ​

BY THEMSELVES, THESE DIGITAL TRANSCRIPTS ARE NOT STANDARDS OR RECOMMENDED PRACTICES. THEY ARE NOT INTENDED TO REPLACE SOUND ENGINEERING JUDGMENT. THEY DO NOT PRECLUDE THE USE OF ALTERNATIVE METHODS THAT COMPLY WITH LEGAL REQUIREMENTS. A SUBJECT MATTER EXPERT SHOULD BE CONSULTED PRIOR TO DETERMINING WHETHER A PRACTICE CAN BE USED IN ANY SPECIFIC SITUATION. 

​

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(2019) Question 45: What are your options to maximize light cycle oil from the FCCU (e.g. operating conditions, feedstock, recycle, equipment, catalyst, etc.)?  What are the typical unit constraints?  What projects have been considered at your facility to capture the increased value of diesel?

There are multiple ways to maximize light cycle oil from the FCC including reducing conversion, reformulating the fresh catalyst, utilizing additives, and adjusting fractionation.
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(2019) Question 46: How often do you perform steam optimization in the FCC reactor? What process response and benefits do you typically see from performing "step tests" to feed nozzle, lift, and stripping steam flow rates?

How often do you perform steam optimization in the FCC reactor? What process response and benefits do you typically see from performing "step tests" to feed nozzle, lift, and stripping steam flow rates?
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(2019) Question 47: For units not challenged by standpipe fluidization, are there benefits to reducing fresh catalyst 0-40 um particle content?

There are multiple benefits to reducing fresh catalyst 0–40-micron particle content for FCCs not challenged by fluidization. A significant portion of the 0-40 content cannot be retained in the FCC.
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(2019) Question 49: What are your reliable methods to monitor expansion joint temperature?  Are some joints more critical than others?  What temperature range is acceptable?  How do you increase or decrease temperatures if they are out of the desired range?

What are your reliable methods to monitor expansion joint temperature?  Are some joints more critical than others?  What temperature range is acceptable?  How do you increase or decrease temperatures if they are out of the desired range?
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(2019) Question 31: Is intermittent or continuous mud washing considered your best practice and why?

STEVE WILLIAMS (Marathon Petroleum Corporation)
•    Mud wash is utilized to help keep the bottoms of a desalter vessel relative free of solids build up.
•    Utilizes a distribution header with nozzles located near the bottom of the desalter to create a liquid disturbance at the bottom to preclude

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