Q&A

(2010) Question 60: Please discuss advanced methods you use to monitor corrosion in operating units. Are any of these used in conjunction with the DCS for continuous on-line monitoring?

Marathon utilizes three methods of corrosion monitoring in the crude/vacuum units: multipoint resistance measurement (iicorr, FSM, GEBetz RCM) systems for naphthenic acid corrosion, ER probes, and corrosion coupons. While the use of coupons may not be considered an ‘advanced method’ for monitoring corrosion, we do continue to utilize them in our refining system.

(2018) Question 34: What is considered your practical limit on TAN (Total Acid Number) of blended crude diet before monitoring, treatment, or metallurgy upgrades should be considered to avoid naphthenic acid corrosion issues?

Understanding the mechanism of naphthenic acid corrosion, we model the hot circuits looking at the potential TAN of the stream, metallurgy and fluid velocity within the circuit. Once this has been done, we evaluate the options, if the corrosion potential is high enough.

(2010) Question 47: What are the best practices for corrosion probe selection, installation and reliability, especially in high temperature and/or high H2S environments?

Some things to consider when selecting and installing corrosion probes are to match the metallurgy of the probe to the pipe.

(2010) Question 48: In your experience, what is the preferred online (non-destructive) method to identify risk of HIC (hydrogen induced cracking) in gasoline processing units?

The preferred method of identifying the risk of hydrogen induced cracking is to measure the permeation or flux of hydrogen on the outside surface of the equipment and correlate this to the corrosion rate on the inside of the pipe.

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Q&A

(2010) Question 60: Please discuss advanced methods you use to monitor corrosion in operating units. Are any of these used in conjunction with the DCS for continuous on-line monitoring?

(2018) Question 34: What is considered your practical limit on TAN (Total Acid Number) of blended crude diet before monitoring, treatment, or metallurgy upgrades should be considered to avoid naphthenic acid corrosion issues?

(2010) Question 47: What are the best practices for corrosion probe selection, installation and reliability, especially in high temperature and/or high H2S environments?

(2010) Question 48: In your experience, what is the preferred online (non-destructive) method to identify risk of HIC (hydrogen induced cracking) in gasoline processing units?